Fixed Vacuum Capacitor

A fixed vacuum capacitor uses high vacuum as its dielectric and provides one preset capacitance. It has no shaft or other tuning mechanism. Typical applications include medium-wave, short-wave and ultra-short-wave transmitters, high-frequency induction heating equipment, high-voltage test systems, particle accelerators and dielectric-loss measuring equipment. In these systems, it is used for filtering, coupling, neutralization and DC blocking where the circuit needs a defined capacitance at high frequency and high voltage.
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Description

Product overview

 

A fixed vacuum capacitor uses high vacuum as its dielectric and provides one preset capacitance. It has no shaft or other tuning mechanism. Typical applications include medium-wave, short-wave and ultra-short-wave transmitters, high-frequency induction heating equipment, high-voltage test systems, particle accelerators and dielectric-loss measuring equipment. In these systems, it is used for filtering, coupling, neutralization and DC blocking where the circuit needs a defined capacitance at high frequency and high voltage.

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Specifications

 

Specification

ZK-G-002
CKT250/21/100

ZK-G-011
CKT2000/24/400

ZK-G-007
CKT500/30/120

Type

Fixed vacuum

Fixed vacuum

Fixed vacuum

Capacitance (pF)

250 ± 12.5

2000 ± 100

500 ± 25

Upt / Upw (kV)

Upt 30 / Upw 21

Upt 35 / Upw 24

Upt 42 / Upw 30

Max. RF Current @13.56 MHz (A)

100

400

120

Max. Torque / Tuner Turns

-

-

-

Max. Weight (kg)

1.2

-

-

Overall & Body

Overall L 122 ± 1
Body Ø70 (+1/0)

Overall H 156 ± 2
Body Ø192 ± 1

Overall H 160 ± 2
Body H 110 × Ø120

Shaft / Terminal

End lengths 20 each
Shoulders 9 left / 8 right

End stacks 28 each
Outer plates 10 each

End stacks 25 each
Terminal projection 10 each

End / Flange Dimensions

Ø42 / Ø52 / Ø67

Ø188 / Ø165 / Ø152

Ø116 / Ø70 / Ø60

Mounting Interface

6-M5; thread depth 6; hole depth 8; EQS

12-M6; thread depth 10; hole depth 12; EQS

6-M5; thread depth 8; hole depth 10; EQS

 

Core advantages

 

RF current ratings up to 400 A at 13.56 MHz

The listed models cover 100 to 400 A of maximum RF current at 13.56 MHz. In transmitter output stages and induction-heating resonant circuits, this allows the selected model to be matched directly to the high-frequency current carried by the circuit.

 

Working voltage up to 30 kV

The shown fixed models provide 21 to 30 kV high-frequency peak working voltage and 30 to 42 kV peak test voltage. This suits coupling, filtering and neutralization positions where one preset capacitance must remain in a high-voltage RF circuit.

 

Fixed capacitance values with ±5% tolerance

The listed 250, 500 and 2000 pF models each use a ±5% capacitance tolerance. In preset resonant and DC-blocking positions, the circuit can use a defined value without adding a shaft, bellows or other tuning assembly.

 

Structure and materials

 

A high-strength ceramic body and metal end fittings enclose the vacuum cavity. First-grade oxygen-free copper is formed into concentric cylindrical electrodes inside the body. Their spacing and overlap are set during assembly to produce the specified capacitance.

 

Ceramic-to-metal joints seal the vacuum cavity and connect the internal electrode system to the external terminals and mounting parts. Once the unit has been furnace sealed, the internal assembly cannot be corrected. Electrode alignment, terminal position and the fit of the ceramic and metal parts are therefore established beforehand.

 

Custom options

 

Electrical rating selection

Custom selection covers capacitance, rated voltage, peak voltage and RF current capacity. Operating frequency, duty cycle and cooling conditions are reviewed with these values, since nominal capacitance alone is not enough to define the correct model.

 

Dimensions and connection interface

Housing length, outside diameter, terminal layout and mounting interface can be matched to the space available in the equipment. For replacement work, an existing drawing or physical sample can be used to retain the original installation boundary and connection points.

 

Quality control

 

Electrode assembly before sealing

Before vacuum processing, the ceramic body, copper electrode parts and metal fittings are checked for dimensions, surface condition and assembly fit. The electrode position and ceramic-to-metal sealing surfaces are also confirmed at this stage because they cannot be adjusted after the enclosure is sealed.

 

Electrical checks by model

Finished capacitors are tested against the confirmed model for capacitance, insulation and voltage withstand. Before packing, staff compare the model, terminal position, mounting interface and key electrical results with the order information and batch record.

 

Manufacturing basis

 

Electro-vacuum production since 1966

Wanping has produced electro-vacuum components since 1966. Its manufacturing work includes vacuum processing, ceramic-to-metal sealing and electrode-system production for capacitors, relays and other enclosed high-voltage devices.

 

Production controlled by the complete model

The factory has 12 vacuum furnaces and eight post-assembly processing systems. Production is scheduled by the complete capacitor model, including electrode structure, ceramic dimensions, terminals and mounting interface. Units that look alike on the outside are kept separate when these details differ.

 

FAQ

 

Q: What is the minimum order quantity for a fixed vacuum capacitor?

A: MOQ is set by model, and many fixed vacuum capacitor models can be ordered from one piece. Different models may be combined in one order once the specification and quantity of each item have been confirmed.

Q: How are fixed vacuum capacitors packed for international transport?

A: Each ceramic body and terminal set is protected against impact and movement. The outer package is chosen for the product size and shipping route, or prepared to the packing instructions confirmed with the order.

Q: Can a fixed vacuum capacitor replace a variable capacitor?

A: No. A fixed capacitor has one predetermined capacitance and no tuning mechanism. Equipment that must change resonance, matching or operating frequency after installation needs a variable capacitor.

Q: Which operating data should be checked before selecting a model?

A: Check the required capacitance, working voltage, peak voltage, RF current, frequency, duty cycle, cooling method and available installation space. Together, these values show whether an existing model fits the application.

 

ZK-G-002

ZK-G-007

ZK-G-011

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